PROFILE MACHINING & CUTTING CENTER FOR ALUMINIUM PROFILES EVOAIIR

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PROFILE MACHINING AND CUTTING CENTER FOR ALUMINIUM PROFILES EVOAIIR – (4 AXES / 8 SERVO AXES)

Maximum Precision, Speed and Automation in Aluminium Profile Processing

Cutting-Edge CNC Technology for Industrial Aluminium Machining

The EVOAIIR CNC Profile Machining and Cutting Center by EVOMATEC represents the latest state-of-the-art in industrial aluminium profile processing.
With 8 servo-controlled axes and 14 machining axes (for PVC), the EVOAIIR delivers an unparalleled combination of power, flexibility, and efficiency, designed for manufacturers demanding maximum precision, speed, and automation.

The system performs complete aluminium and PVC profile machining — including cutting, milling, slotting, drainage channel opening, punching, marking, and custom machining operations — all in a single continuous process.
Thanks to its modular machining units, up to 15 machining operations can be executed simultaneously, significantly reducing setup times and maximizing production throughput.

Technological Innovation – Designed for Maximum Productivity

Servo-Controlled Precision and Fully Automated Workflow

The EVOAIIR Profile Machining Center combines servo-driven accuracy with fully automated process control.
Thirteen air-cooled high-speed spindle motors, one dedicated slot-opening motor, and a powerful 550 mm cutting unit enable simultaneous four-sided machining of aluminium profiles in one seamless operation.

An automatic feeding system with a capacity of 10 profiles and intelligent stack processing technology dramatically increases production performance.
The automatic clamping and positioning control, combined with an adjustable cutting angle from 30° to 150°, makes the EVOAIIR the ideal solution for complex aluminium profiles in window, door, and façade construction.

Technical Specifications of the EVOAIIR CNC Profile Machining Center

Machining Units and Spindles

• 13 air-cooled high-speed spindles

• 1 specially designed triple-slot drilling motor

• Optional 14th spindle motor

• Maximum spindle speed: 18,000 rpm

• Spindle power: 1.1 kW Tool holder: ER 20

• Custom spindle configurations available before delivery

Cutting Unit

• Cutting angle range: 30° – 150°

• Saw blade diameter: 550 mm

• Saw motor power: 3 kW (4 HP)

• Independent drive system for highest cutting precision

Machining and Positioning Speeds

• X1 Axis (Longitudinal): 40 m/min

• Y1 Axis (Cross): 60 m/min

• Z1 Axis (Vertical): 60 m/min

• Z2 Axis (Saw Unit): 42 m/min

• XL Axis (Gripping Robot): 90 m/min

• C2 Axis (Saw Head Rotation): 166°/s

Electrical Data

• Maximum Power: 50.45 kW

• Voltage: 400 V 3N PE AC Frequency: 50–60 Hz

Loading and Unloading Unit

• Max. Profile Length: 7,500 mm

• Min. Profile Length: 1,200 mm Discharge Length (90°): 270 mm

• Capacity: 10 profiles

• Automatic chip conveyor (standard)

• Belt-driven ejection system (optional)

Control and Software

• Industrial PC with 15″ touchscreen interface

• Barcode printer (standard)

• Ethernet & USB data transfer

• Remote access & optimization software compatibility

• Integrated cut optimization program (standard)

Air Supply and Pneumatics

• Operating pressure: 6–8 bar

• FESTO pneumatic system

• Central automatic lubrication system

Highest Precision Through 8-Axis Servo Technology

The servo-controlled axes of the EVOAIIR aluminium profile machining center enable simultaneous dynamic motion with unmatched repeat accuracy.
Each axis features intelligent position monitoring, ensuring absolute precision on every machining plane.

By coordinating cutting, milling, and marking operations in parallel, machining time is drastically reduced.
The system automatically detects profile dimensions, calculates optimal cutting sequences, and minimizes waste — making it the perfect fit for Industry 4.0 manufacturing environments.

Versatile Applications in Industrial Manufacturing

The EVOAIIR CNC Profile Machining Centre is designed for a wide range of production scenarios, from standard aluminium profiles to complex custom geometries.

Typical Applications

• Window manufacturing: precise milling of lock, handle, and latch openings

• Door production: automated cutting and punching of profile systems

• Façade construction: high-precision cutting of large aluminium structures

• Industrial / mechanical engineering: processing of complex system profiles

• Automotive and aerospace industries: production of customized aluminium components

The EVOAIIR is suitable for both aluminium and PVC machining, offering maximum flexibility for modern, multi-material manufacturing facilities.

Intelligent Control and Digital Integration

The EVOAIIR features an industrial control system with a 15″ touchscreen, providing intuitive operation and full process visibility.
With integrated barcode scanning, Ethernet/USB data interfaces, and optimization software, the entire production cycle can be digitally monitored, analyzed, and managed.

This level of digital integration makes the EVOAIIR fully compatible with Industry 4.0 environments and modern ERP/production management systems.

Sustainability, Efficiency and Durability

EVOMATEC places great emphasis on energy-efficient drive systems, automatic lubrication, and automated chip management.
The central lubrication system minimizes maintenance time while ensuring long-term mechanical precision.
An automatic chip conveyor maintains a clean workspace and enhances operational safety.

These features significantly extend the machine’s lifespan, reduce operating costs, and provide a decisive advantage in high-volume industrial production.

Conclusion – Future-Oriented All-in-One Solution for Aluminium Profile Processing

The EVOAIIR CNC Profile Machining and Cutting Center from EVOMATEC is the ultimate solution for manufacturers seeking maximum precision, speed, and automation.
With advanced CNC control, servo-driven axes, automatic feeding, and integrated cut optimization, the EVOAIIR defines the new standard in aluminium profile machining and cutting technology.

EVOMATEC – Precision, Innovation and Efficiency for the Future of Industrial Aluminium Processing

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