FOUR HEAD CORNER CRIMPING PRESS MACHINE FOR ALUMINIUM WINDOWS & DOORS EVO 4CC

Four-Head Corner Crimping Press Machine for Aluminium Windows and Doors – EVO 4CC

Fully Automatic Corner Crimping at the Highest Industrial Level

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Precision, Speed, and Efficiency in a Single Process

The four-head corner crimping press for aluminium windows and doors EVO 4CC is a fully automatic high-performance machine designed for the simultaneous crimping of all four frame corners in aluminium profiles.
Developed for industrial applications in window, door, and façade manufacturing, it combines servo-controlled positioning, a two-stage hydraulic pressing system, and CE-certified safety in one compact and powerful system.

By processing all four corners in a single cycle, the EVO 4CC achieves maximum productivity, consistent dimensional accuracy, and unmatched precision for large-scale serial production.

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Technological Excellence for Industrial Precision

The EVO 4CC four-head corner crimping press integrates advanced servo technology with a high-pressure hydraulic system.
Four press heads operate in perfect synchronization, ensuring that each corner of a frame is pressed simultaneously, accurately, and without stress — with no rework, no misalignment, and perfect angular precision.

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Hydraulic and Servo Technology in Detail

• Four Hydraulic Press Heads: Simultaneous corner crimping on all frame sides

• Servo-Controlled Axis Movement: Accurate X- and Y-axis positioning up to 15 m/min

• Two-Stage Hydraulic System: Soft approach in stage one, high-pressure crimping in stage two

• Hydraulic Pressure: 6–8 bar for consistent and balanced force distribution

• Crimp Blade Stroke: 40 mm | Blade Spacing: 100 mm

• Profile Sizes: 515 mm – 3,400 mm (horizontal) | up to 2,000 mm (vertical)

• Power Consumption: 8.4 kW at 400 V, 50–60 Hz

• Control System: 12" industrial touchscreen with clear text interface

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Technical Specifications of the EVO 4CC

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Equipment and Operator Comfort

Advanced Features

• Hydraulic Four-Head Unit: Simultaneous corner pressing for maximum efficiency

• Servo Control System: High-speed, millimeter-accurate dynamic positioning

• Barcode Scanner: Automatic job assignment and traceability

• Safety Barrier with Light Curtain: Ensures CE-compliant operator protection

• Automatic Crimp Set System: Standard 5 mm and 7 mm; optional custom sizes available

• Ergonomic Control Panel: Fast parameter setup and intuitive process control

• Maintenance-Friendly Design: Easy access to all key components

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Advantages of the EVO 4CC Four-Head Corner Crimping Press

Four Corners, One Cycle

Simultaneous crimping reduces total cycle time by up to 80%, significantly increasing productivity.

Maximum Precision

Servo-controlled axis motion guarantees identical accuracy and alignment across all four corners.

Perfect Symmetry

Balanced hydraulic pressure ensures stress-free, form-stable frame connections.

Vibration-Free Operation

The heavy-duty steel structure provides smooth, stable performance and consistent quality.

Energy Efficiency

An intelligent hydraulic control system minimizes power consumption in continuous operation.

Intuitive Operation

The industrial touchscreen interface enables easy parameter adjustments and real-time visualization of all process stages.

Low Maintenance

A modular structure and durable hydraulic components extend service life and reduce downtime.

Certified Safety

Fully compliant with CE safety standards, including integrated light curtains, emergency-stop systems, and safety interlocks.

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Application Areas

The EVO 4CC four-head corner crimping press is the ideal choice for manufacturers who demand top quality and maximum productivity in aluminium frame fabrication.

Typical Applications

• Window Manufacturing: Simultaneous crimping of sash and frame profiles

• Door Production: Secure, high-precision corner joining for aluminium door frames

• Façade Construction: Even, stress-free crimping in mullion-transom systems

• Metal and Industrial Fabrication: Ideal for large or customized aluminium frame assemblies

By pressing all four corners in one cycle, the EVO 4CC is optimized for mass production, large-scale projects, and automated manufacturing lines.

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Operation Process – Four Corners, One Cycle

1. Profile Positioning

Servo-controlled centering ensures precise alignment of all frame components.

2. Phase 1 – Positioning

Gentle initial pressing aligns the profiles without deformation.

3. Phase 2 – High-Pressure Crimping

All four corners are hydraulically pressed simultaneously under full pressure.

Result:

• Perfect 90° corner joints

• Stress-free and dimensionally stable frames

• No need for post-processing

This advanced technology ensures repeatable precision, short cycle times, and high structural stability — even for large-format aluminium frames.

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Quality, Safety, and CE Compliance

Every EVO 4CC four-head corner crimping press is designed and tested in accordance with European CE safety standards.
The machine meets the requirements of:

• EN ISO 12100 – Machine Safety

• EN 60204-1 – Electrical Equipment of Machines

• EN 13849-1 – Safety-Related Control Systems

Evomatec uses only premium hydraulic components, servo-controlled drive systems, and reinforced welded frames, ensuring reliable precision even in three-shift industrial production.

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Economic Efficiency and Long-Term Investment Value

Production Benefits

• Reduced cycle times with 4-corner simultaneous pressing

• Lower labor requirements

• Minimized rework and waste

• Optimized energy usage

• High process reliability in serial production

These advantages result in a fast return on investment and low long-term operating costs.
Evomatec also provides operator training, technical support, and spare part services to ensure maximum machine uptime and durability.

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Conclusion – Precision in Four Dimensions

The EVO 4CC four-head corner crimping press for aluminium windows and doors sets a new industry benchmark for aluminium frame production.
With fully synchronized servo-hydraulic control, CE-certified safety systems, intelligent automation, and robust construction, it delivers fast, precise, and long-lasting corner joints — all in a single work cycle.

Whether in window, door, or façade production, the EVO 4CC represents the most advanced technological solution for companies seeking to combine efficiency, accuracy, and industrial performance.

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EVOMATEC – Machines for Precision Aluminium Profile Assembly
Contact: info@evomatec.de
Free Consultation: Click Here