PROFILE PROCESSING CENTER & CUTTING CENTER EVOAIIC

Profile Processing Center and Cutting Center EVOAIIC – CNC Precision for PVC and Plastic Profiles

Innovative All-in-One Solution for Modern PVC Profile Processing

The EVOAIIC Profile Processing Center and Cutting Center by Evomatec is a state-of-the-art CNC system designed for the fully automatic machining of PVC and plastic profiles.
It was specifically developed for the window, door, and façade manufacturing industries, where frame, sash, and door profiles must be precisely cut, milled, drilled, and marked.

With eight servo-controlled CNC axes, automatic profile feeding, and an intelligent cutting system, the EVOAIIC enables complete profile processing in a single work cycle.
From cutting, milling, and drilling to punching and marking, every process is performed automatically, quickly, and with maximum repeat accuracy.


Technological Excellence in Plastic Profile Machining

The EVOAIIC PVC profile processing and cutting center is designed for thermoplastic materials such as PVC, ABS, and polycarbonate.
It combines a robust mechanical design, dynamic CNC control, and servo-driven precision axes to handle even the most complex profile geometries effortlessly.

Thanks to its multi-sided machining capability and automatic profile feeding, the EVOAIIC guarantees maximum efficiency, accuracy, and minimal operator intervention.
The combination of CNC technology, servo drives, and digital control ensures superior surface quality and process reliability throughout production.


Design, Structure, and CNC Technology

The EVOAIIC profile processing center features a modular construction with several independently controlled working stations.
This allows simultaneous milling, drilling, and cutting operations—significantly reducing cycle times and increasing throughput.

Multi-Sided Machining for Maximum Precision

Seven air-cooled milling spindles operating at 18,000 rpm allow the simultaneous machining of multiple profile sides.
This enables the creation of drainage channels, locking grooves, and reinforcement slots in one single pass—perfect for PVC window frames and door profiles.

Automatic Cutting Module

The integrated cutting center features a Ø 550 mm carbide-tipped saw blade with servo-controlled angle adjustment from 30° to 150°.
This ensures precise, burr-free miter cuts on every PVC machining cycle.


Automated Material Handling and High Productivity

The Automatic EVOAIIC Profile Processing and Cutting Center is optimized for serial production.
An intelligent robotic loading and unloading unit enables the parallel handling of up to ten profile bars.
Sensor-based grippers precisely position each profile—eliminating manual intervention.

This high level of automation results in exceptional throughput, repeat accuracy, and significant time savings while maintaining consistent quality.


Technical Data Overview

Parameter Specification
CNC Axes 8 servo-controlled axes
Max. Profile Length 7500 mm
Saw Blade Ø 550 mm (carbide-tipped)
Cutting Angle 30°–150° (servo-controlled)
Milling Spindles 7 units, 3 kW each
Cutting Speed up to 90 m/min
Total Power 31.35 kW
Control System 15″ industrial touchscreen PC
Data Transfer Ethernet, USB, Remote Access
Air Pressure 6–8 bar
Automatic Lubrication Integrated system

Digital Control and Software Integration

The CNC profile processing center and cutting center is equipped with a modern industrial PC operated via a 15-inch touchscreen.
Its intuitive interface allows direct integration with CAD/CAM systems, importing of optimization programs, and production lists.

An integrated barcode printer ensures order traceability, while Industry 4.0 connectivity provides real-time monitoring and remote diagnostics of production data.
Thus, the PVC machining center becomes a key component of a digitally networked production line.


Advantages of the EVOAIIC Profile Processing Center and Cutting Center

1. Precision in Every Axis
Servo-driven motion and dynamic milling spindles guarantee perfect machining results—regardless of profile geometry or material.

2. Maximum Productivity
Parallel processing of multiple profiles in one clamping cycle delivers the highest throughput and efficiency in PVC profile manufacturing.

3. Flexible Profile Processing
The machine automatically detects different profile cross-sections and adjusts its machining strategy—ideal for standard and custom profiles in window and door production.

4. Energy Efficiency and Sustainability
Servo drives operate only when required, reducing energy consumption by up to 30% compared to conventional systems.

5. Process Safety and CE Certification
The PVC profile processing and cutting center complies with all CE safety standards.
Enclosed safety cabins, automatic lubrication, and chip conveyors ensure safe, clean, and durable operation.


Applications in the Construction Industry

Window Production:
Precision milling and cutting of frame and sash profiles.

Door Manufacturing:
CNC-controlled cutting and processing of door frames and casings.

Façade Construction:
Complex machining of plastic profiles for structural façade elements.

Industrial Profiles:
Series production of high-precision plastic components.

PVC System Manufacturing:
Complete machining of PVC profiles with consistent repeat accuracy.


Industry 4.0 – The Digital Future of Profile Processing

The EVOAIIC PVC profile processing center and cutting center represents the future of connected manufacturing.
With cloud connectivity, real-time data monitoring, and automatic process optimization, it supports full digital transformation in industrial production.

Its modular design allows flexible integration into existing production lines—either as a standalone unit or as part of a fully automated manufacturing system.


Conclusion – Precision, Efficiency, and Future Readiness

The EVOAIIC Profile Processing Center and Cutting Center sets new standards in PVC and plastic profile machining.
With CNC control, servo precision, and automated material handling, it delivers maximum productivity, process reliability, and energy efficiency.

Whether in window manufacturing, door production, or industrial serial fabrication, the Evomatec EVOAIIC represents sustainable quality, flexibility, and technological innovation in modern profile processing.


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