AUTOMATIC SAW FOR PVC & PLASTIC PROFILES EVOL PLUS

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Automatic Saw for PVC and Plastic Profiles EVOL PLUS – Precision, Automation, and Efficiency in Profile Processing

Superior Cutting Quality and Industrial Performance

The EVOL PLUS automatic saw by Evomatec is a state-of-the-art, high-performance industrial system for the fully automatic cutting of PVC, plastic, and window profiles.
It is specially designed for professional applications in window, door, and façade production—where precise angles, burr-free cuts, and consistent repeat accuracy are essential.

With a saw blade diameter of Ø 550 mm, servo-controlled feed technology, and CNC control, the EVOL PLUS ensures precise cuts at maximum speed with minimal material waste.
This automatic PVC and plastic profile saw combines precision, automation, and energy efficiency for modern industrial profile processing.

Cutting-Edge Technology in Plastic Processing

The EVOL PLUS series combines advanced servo technology, CNC precision, and a hydro-pneumatic feed system within a compact, durable design.
Its precisely controlled feed system enables vibration-free and clean cuts—perfect for PVC window profiles, sash profiles, and door frames.

Equipped with an intelligent CNC control system, the EVOL PLUS allows users to store cutting programs, adjust parameters, and monitor processes digitally via its 10″ touchscreen interface—ideal for mass production in window and door manufacturing.

Technical Specifications of the EVOL PLUS

Performance & Control

• Servo-controlled angle adjustment from –22.5° to +45°

• CNC positioning via robotic profile feed system

• Digital feed speed regulation

• Hydro-pneumatic feed control for constant cutting pressure

• 10″ touchscreen with process monitoring and diagnostics

• Ethernet and USB connection for Industry 4.0 integration

Cutting Data & Construction

• Saw blade diameter: Ø 550 mm (carbide-tipped)

• Motor power: 3 kW / 4 HP

• Cutting angles: –22.5°, 0°, +45°

• Cutting length: 20 mm to 6500 mm

• Cutting speed: up to 90 m/min

• Accuracy: ± 0.2 mm

• Operating pressure: 6–8 bar

• Machine weight: approx. 1357 kg

These specifications make the EVOL PLUS automatic PVC profile saw one of the most powerful machines in its category.

Equipment and CNC Control System

The EVOL PLUS is designed for maximum efficiency, safety, and long-term durability.
It automates the entire workflow—from profile feeding to the final precision cut.

Standard Equipment:

• Servo-controlled dual-axis system (X/Y)

• Automatic CNC angle adjustment

• Pneumatic horizontal and vertical clamps

• Spray-cooling system for PVC cutting

• Robotic gripper for automatic profile feeding

• CE-certified safety cover with light curtain monitoring

• Barcode printing system for process labeling

• Conveyor belt for automated material flow

Optional Features:

• EVOSOFT cutting optimization software (material waste reduction)

• Automatic dust extraction and cleaning system

• Sensor-based profile recognition for variable cross-sections

• Intermediate supports for extra-long PVC profiles

Advantages of the EVOL PLUS Automatic Saw

1. Precision and Repeatability
Servo-controlled dual-axis CNC positioning ensures millimeter-perfect cutting for any profile geometry.
Whether used as a PVC profile saw, plastic cutting machine, or industrial trimming unit, each piece is produced with identical precision.

2. Fully Automatic Operation
As a fully automated system, the EVOL PLUS performs every step independently—from feeding to final cutting.
This reduces setup time, minimizes operator error, and significantly increases productivity.

3. Perfect Cutting Quality
The hydro-pneumatic feed mechanism ensures consistent cutting pressure and minimal vibration.
The result: smooth, burr-free edges—ideal for welding and corner cleaning in window manufacturing.

4. Energy Efficiency and Cost Savings
The servo-driven system lowers energy consumption by up to 30%.
Durable industrial components and low-maintenance mechanics guarantee reliable long-term performance at minimal operating costs.

5. CE Safety and Intuitive Operation
The EVOL PLUS meets all European CE safety standards.
Protective covers, light barriers, and an ergonomic control interface ensure a safe and user-friendly work environment.

Application Areas of the EVOL PLUS

Window Production:
Precision cutting of PVC window frames, sashes, and glazing bead profiles.

Door Manufacturing:
Accurate cutting of door frames, casings, and PVC door systems.

Façade and Conservatory Construction:
Processing of plastic and aluminum composite profiles for façade elements.

General Plastic Processing:
Industrial cutting of PVC, ABS, polycarbonate, PMMA, and other plastic materials for serial production.

Servo-Robotic Technology and Digital Integration

At the core of the EVOL PLUS lies its servo-controlled robotic feed system, which automatically detects, grips, and positions profiles with a repeat accuracy of under 0.2 mm.
The integrated CNC control allows storage, management, and retrieval of cutting programs—ideal for continuous industrial production.

Thanks to Ethernet and USB connectivity, the EVOL PLUS is fully Industry 4.0 compatible.
Data transfer, production monitoring, and quality control are managed digitally and centrally.

Evomatec – Global Quality, Service, and Precision

Each Evomatec PVC automatic saw is manufactured under strict CE standards and individually tested.
With more than 270 global service partners, Evomatec ensures fast technical support, spare parts availability, and expert assistance.
The brand stands for German engineering excellence, precision, and modern automation in industrial profile processing.

Conclusion – Modern CNC Technology for Profile Processing

The EVOL PLUS automatic saw for PVC and plastic profiles represents the future of industrial profile cutting:
Servo-driven precision, digital control, energy efficiency, and automation—all combined in a single machine.

Whether for window, door, or façade production, the EVOL PLUS plastic profile saw delivers maximum quality, productivity, and cost efficiency for every industrial environment.

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