Profile Machining Center – Automated Precision in Profile Processing for Aluminium, PVC, and Steel

Innovation and Efficiency in Modern Profile Manufacturing

A Profile Machining Center is the key technology for the efficient, precise, and automated processing of profile bars made from aluminium, PVC, and light metals. In modern production lines for windows, doors, and facades, it ensures maximum speed, accuracy, and cost-effectiveness – all while minimizing personnel requirements. For years, Evomatec has been developing high-precision profile machining centers that automate processing steps, shorten cycle times, and guarantee production quality. Whether for small businesses or industrial manufacturing plants – Evomatec machines offer maximum performance with minimal energy consumption.

What is a Profile Machining Center?

A Profile Machining Center is a CNC-controlled system that automatically performs complete machining sequences on long profile bars. It combines multiple workstations – milling, drilling, cutting, marking, milling drainage channels – into a single machine.

How it Works

The system operates in a continuous workflow:

1. Automatic infeed of the profile bar

2. Multi-axis CNC machining

3. Automatic tool change

4. Cutting and drilling processes

5. Outfeed of the finished workpiece

This creates a continuous, precise production flow – without manual intervention.

Evomatec Profile Machining Centers – Technology for the Highest Demands

EVOG800 and EVOGXS4 – 4-Axis Precision

The Evomatec EVOG800 and EVOGXS4 are among the most advanced profile machining centers in their class. They combine servo-controlled 4-axis technology with an automatic tool magazine and digital CNC control, allowing all machining steps to run in a single cycle.

Key Features:

• 4-axis machining for aluminium, PVC, and light metal

• Automatic tool positioning and milling tool change

• High-precision clamping devices for long profile bars

• Spray cooling and chip extraction systems

• CE-compliant safety enclosure

This makes the machines ideal for window, door, and facade manufacturing companies seeking to combine precision and productivity.

EVOAIIC – CNC Cutting Center for Bar Material

The EVOAIIC from Evomatec is an intelligent CNC cutting center specifically developed for processing aluminium profile bars. It combines miter cutting, milling, and marking in a single operation. Thanks to automatic material detection and servo-positioning, it enables fast and exact cuts with minimal scrap – perfect for serial production in aluminium window and door manufacturing.

Applications of a Profile Machining Center

Window Manufacturing In window construction, long aluminium and PVC profiles are cut, milled, and drilled with millimeter precision. The profile machining center handles these processes fully automatically, ensuring consistent quality across all frame and sash elements.

Door Manufacturing Door systems require precise machining for locks, hinges, and profile inserts. With Evomatec profile machining centers, complex door frame profiles can be manufactured with high repeatability and speed.

Facade Construction In facade construction, profile machining centers are indispensable. They enable the processing of aluminium profiles with lengths up to 7000 mm, ideal for mullion-transom constructions and large facade systems. Evomatec machines provide the necessary stability to machine even solid aluminium profiles without vibration.

Advantages of a Profile Machining Center

1. Highest Precision Servo-controlled axes and CNC controls allow machining with tolerances in the hundredths-of-a-millimeter range.

2. Maximum Productivity Multiple work steps (milling, drilling, sawing) occur without interruption – the ideal solution for serial production.

3. Low Operating Costs Automation reduces personnel needs and scrap rates, minimizing long-term production costs.

4. Versatility Suitable for aluminium, PVC, light metal, and hybrid profiles. Profiles of different cross-sections and geometries can be processed without retooling.

5. Integration into Industry 4.0 Networks Evomatec profile machining centers are equipped with digital interfaces and can communicate with production software, ERP systems, and CAD/CAM programs.

Technical Equipment and Options

• CNC control with touch panel operation

• Automatic tool magazine (up to 8 tools)

• Servo motors for precise movements

• Pneumatic clamping devices

• Automatic profile infeed

• Spray cooling system for aluminium machining

• CE-certified safety enclosure

• Data connection via Ethernet or USB

This equipment makes every Evomatec profile machining center a production-ready complete solution.

Digitalization and Automation

With the integration of modern CNC controls and digital networking, Evomatec profile machining centers are ready for Industry 4.0. Production data can be monitored and analyzed in real-time, while the machine automatically performs calibrations and tool changes.

Advantages of Digital Manufacturing:

• Process optimization through real-time data

• Minimization of human error

• Automatic recognition of profile geometries

• High energy efficiency through intelligent control

Thus, machining centers become networked production cells delivering maximum performance.

Service and Quality from Evomatec

Evomatec stands for uncompromising quality, CE-certified machines, and international service excellence.

• Training and Installation: Online or on-site

• Remote Maintenance: via CNC network or video support

• Spare Parts Service: Express shipping during the warranty period

• Maintenance and Calibration: by trained technicians

Every machine is tested, adjusted, and documented according to CE standards before delivery – ensuring immediate production readiness.

Sustainability and Energy Efficiency

Evomatec develops machines that are both powerful and environmentally conscious. Servo drives with energy recovery, intelligent power management, and reduced lubrication systems ensure lower power consumption and less waste. The profile machining center thus becomes a symbol of sustainable industrial production.

Conclusion

The Profile Machining Center is the ideal solution for companies wanting to process aluminium, PVC, and light metal profiles precisely, efficiently, and automatically. With innovative CNC technology, digital control, and robust construction, Evomatec machines guarantee maximum productivity and reliability – from cutting to final machining.

Companies aiming to future-proof their production with a focus on precision and cost-effectiveness rely on Evomatec – the specialist for profile processing and CNC automation.

‹ ›